Workability of concrete is defined in ASTM C125 as “the property determining the effort required to manipulate a freshly mixed quantity of concrete with minimum loss of homogeneity (uniform)”. The term manipulate includes the early age operations of placing, compacting and finishing. Another definition of workability of fresh concrete is “the amount of mechanical work or energy, required to produce full compaction of the concrete without segregation.” Road Research laboratory, U.K., who has extensively studied the field of compaction and workability, defined workability as “the property of concrete which determines the amount of useful internal work necessary to produce full compaction.” Another definition is that the “ease with which concrete can be compacted hundred per cent having regard to mode of compaction and place of deposition.”
Workability is a parameter in which a mix designer is required to specify in the mix design process, with full understanding of the type of work, distance of transport, loss of slump, method of placing and many other parameters involved. Assumption of right workability with proper understanding backed by experience will make the concreting operation economical and durable. The effort required to place a concrete mixture is determined largely by the overall work needed to initiate and maintain flow, which depends on the rheological properties of the cement paste and the internal friction between the aggregate particles. Workability is completely depending upon the properties and quantity of various ingredients of concrete. The properties of fresh concrete affect the choices of handling, consolidation and construction sequence. They may also affect the properties of the hardened concrete.
The properties of fresh concrete are short term requirements in nature and should satisfy the following requirements.
- It must be easily mixed and transported.
- It must be uniform throughout a given batch and between batches.
- It must keep its fluidity during the transportation period.
- It should have flow properties such that it is capable of completely filling the forms.
- It must have the ability to be fully compacted without segregation.
- It must set in a reasonable period of time.
- It must be capable of being finished properly, either against the forms or by means of trowel or other surface treatment.
Workability of fresh concrete consists of two aspects: consistency and cohesiveness. Consistency describes how easily fresh concrete flows, while cohesiveness describes the ability of fresh concrete to hold all the ingredients together uniformly. Traditionally, consistency can be measured by a slump cone test, the compaction factor or a ball penetration compaction factor test as a simple index for fluidity of fresh concrete. Cohesiveness can be characterized by a Vee-Bee test as an index of both the water holding capacity (the opposite of bleeding) and the coarse aggregate holding capacity (the opposite of segregation) of a plastic concrete mixture. The flowability of fresh concrete influences the effort required to compact concrete. The easier the flow, the less work is needed for compaction. A liquid like self compacting concrete can completely eliminate the need for compaction. However, such a concrete has to be cohesive enough to hold all the constituents, especially the coarse aggregates in a uniform distribution during the process of placing.
A concrete which has high consistency and which is more mobile, need not be of right workability for a particular job. Every job requires a particular workability. A concrete which is considered workable for mass concrete foundation is not workable for concrete to be used in roof construction. Concrete, which is considered workable when vibrator is used, is not workable when concrete is to be compacted by hand. Similarly a concrete considered workable when used in thick section is not workable when required to be used in thin sections. Therefore, the word workability assumes full significance of the type of work, thickness of section, extent of reinforcement and mode of compaction. Workability is not a fundamental property of concrete and it must be related to the type of construction and methods of placing, compacting and finishing.
Hundred per cent compaction of concrete is an important parameter for contributing to the maximum strength. Lack of compaction will result in air voids whose damaging effect on strength and durability is equally or more predominant than the presence of capillary cavities. To enable the concrete to be fully compacted with given efforts, normally a higher water/cement ratio than that calculated by theoretical considerations may be required. That is to say the function of water is also to lubricate the concrete so that the concrete can be compacted with specified effort forthcoming at the site of work. Compaction plays an important role in ensuring the long term properties of the hardened concrete, as proper compaction is vital in removing air from concrete and in achieving a dense concrete structure. Subsequently, the compressive strength of concrete can increase with an increase in the density. Traditionally, compaction is carried out using a vibrator. Nowadays, the newly developed self compacting concrete can reach a dense structure by its self weight without any vibration.
Factors Affecting Workability
The factors helping concrete to have more lubricating effect to reduce internal friction for helping easy compaction are given below.
1) Water Content and Water-Cement Ratio
Water-cement ratio is one of the most important factors which influence the concrete workability. Generally, a water cement ratio of 0.45 to 0.6 is used for good workable concrete without the use of any admixture. Higher the water/cement ratio, higher will be the water content per volume of concrete and concrete will be more workable. Higher water-cement ratio is generally used for manual concrete mixing to make the mixing process easier. For machine mixing, the water/cement ratio can be reduced. This generalized method of using water content per volume of concrete is used only for nominal mixes. For designed mix concrete, the strength and durability of concrete is of utmost importance and hence water cement ratio is mentioned with the design. Generally designed concrete uses low water-cement ratio so that desired strength and durability of concrete can be achieved.
2) Mix Proportions
Aggregate-cement ratio is an important factor influencing workability. Higher the aggregate-cement ratio, the leaner is the concrete. In lean concrete, less quantity of paste is available for providing lubrication, per unit surface area of aggregate and hence the mobility of aggregate is restrained. On the other hand, in case of rich concrete with lower aggregate-cement ratio, more paste is available to make the mix cohesive and fatty to give better workability. The more cement is used, concrete becomes richer and aggregates will have proper lubrication for easy mobility or flow of aggregates. The low quantity of cement with respect to aggregates will make the less paste available for aggregates and mobility of aggregates is restrained.
3) Size of Aggregate
The bigger the size of the aggregate, the less is the surface area and hence less amount of water is required for wetting the surface and less matrix or paste is required for lubricating the surface to reduce internal friction. For a given quantity of water and paste, bigger size of aggregates will give higher workability. Surface area of aggregates depends on the size of aggregates. For a unit volume of aggregates with large size, the surface area is less compared to same volume of aggregates with small sizes. When the surface area increases, the requirement of cement quantity also increases to cover up the entire surface of aggregates with paste. This will make more use of water to lubricate each aggregate. Hence, lower sizes of aggregates with same water content are less workable than the large size aggregates.
4) Shape of Aggregates
The shape of aggregates influences workability. Angular, elongated or flaky aggregate makes the concrete very harsh when compared to rounded aggregates or cubical shaped aggregates. Contribution to better workability of rounded aggregate will come from the fact that for the given volume or weight it will have less surface area and less voids than angular or flaky aggregate. Being round in shape, the frictional resistance is also greatly reduced. The river sand and gravel provide greater workability to concrete than crushed sand and aggregate.
5) Surface Texture
The influence of surface texture on workability is due to the total surface area of rough textured aggregate is more than the surface area of smooth rounded aggregate of same volume. It can be seen that rough textured aggregate will show poor workability and smooth or glassy textured aggregate will give better workability. A reduction of inter particle frictional resistance offered by smooth aggregates also contributes to higher workability.
6) Grading of Aggregates
This is one of the factors which will have maximum influence on workability. A well graded aggregate is the one which has least amount of voids in a given volume. Other factors being constant, when the total voids are less, excess paste is available to give better lubricating effect. With excess amount of paste, the mixture becomes cohesive and fatty which prevents segregation of particles. Aggregate particles will slide past each other with the least amount of compacting efforts. Well graded aggregates have all sizes in required percentages and low water cement ratio is sufficient for properly graded aggregates.
7) Use of Admixtures
There are many types of admixtures used in concrete for enhancing its properties. There are some workability enhancer admixtures such as plasticizers and superplasticizers which increase the workability of concrete even with low water-cement ratio. They are also called as water reducing concrete admixtures. They reduce the quantity of water required for same value of slump. Air entraining concrete admixtures is used in concrete to increase its workability. This admixture reduces the friction between aggregates by the use of small air bubbles which acts as the ball bearings between the aggregate particles. Similarly, the fine glassy pozzolanic materials, increases the surface area and offer better lubricating effects for giving better workability.
8) Cement Content of Concrete
Cement content affects the workability of concrete in good measure. More the quantity of cement, the more will be the paste available to coat the surface of aggregates and fill the voids between them. This will help to reduce the friction between aggregates and smooth movement of aggregates during mixing, transporting, placing and compacting of concrete. Also, for a given water-cement ratio, the increase in the cement content will also increase the water content per unit volume of concrete increasing the workability of concrete. Thus, increase in cement content of concrete also increases the workability of concrete.
9) Ambient Temperature
In hot weather, if temperature increases, the evaporation rate of mixing water also increases and hence fluid viscosity increases. This phenomenon affects the flowability of concrete and due to fast hydration of concrete; it will gain strength earlier which decreases the workability of fresh concrete.